CNC Lathe Processing – Expedited Production And Quick Shipment

CNC lathe processing – expedited production and quick shipment

Because this is a rush order, the CNC machined parts must be delivered within seven days. Among the suppliers I have encountered before, either there will be delays, or the accuracy of the things they produce cannot meet the standards. Almost every precision machinery manufacturer in Shenzhen has fallen into this trap. Once something goes wrong during delivery, the entire project schedule will be completely disrupted.

Why are rush orders always delayed?

Many CNC sheet metal processing companies, after receiving an urgent order, their first thought is to verbally pat their chests and tell the customer to leave it to me, and lock the customer's order and payment first. When the production schedule actually starts, they unexpectedly find that the equipment is already at full capacity and the production line cannot be scheduled. In the end, they can only drag it on.

Once the specified deadline is reached, you will see that equipment is being repaired, there are conflicts in production schedules, key materials have not been delivered, etc. Various reasons are given one after another. As a result, the schedule of the entire project on the customer's side will be completely disrupted, and the resulting hidden costs of rework and emergency work are usually higher than finding a trustworthy factory to cooperate with.

French designer’s seven-day deadline

The French design company is called Mr. Doubi. When they used Google to search for the keyword "Rapid" this year, they directly found the CNC processing factory in Shenzhen.

In his hand, he held a customer request that required processing and production of CNC sheet metal parts, and the delivery deadline for this request was set within 7 days. This is a mandatory rule that cannot be delayed. If this time limit is missed, it will affect the rhythm and schedule of the final launch of the entire product line.

Among the suppliers I worked with before, one manufacturer's delivery was unexpectedly delayed by five days, and another manufacturer's products had problems with accuracy after being processed, and were returned and required to be remade.

He sent three emails in a row to promote the progress of the project, but the reply speed of the other party became slower and slower. At the final stage, he had no choice but to find other manufacturers to assist in production. At this time, the time window left for them to operate had become very tight.

Open more production lines to compress seven days

This CNC manufacturer located in Shenzhen has been engaged in sheet metal parts processing services for more than ten years. There are dozens of imported CNC processing equipment inside the factory. Its overall production capacity reserve is relatively strong. When receiving an urgent production order, there is no need to start over from the beginning to arrange the production plan. It only needs to adjust the existing production line and increase the priority setting of related tasks. This batch of work can be smoothly interleaved and arranged into the production process.

The actual operation is to start two production processes at the same time, and all processes that can be carried out in parallel are carried out simultaneously. This shortens the serial workflow that originally took seven days to complete production to four days, and the remaining three days are specially allocated to quality inspection, item packaging, and goods dispatch. This arrangement leaves ample room for adjustment in the overall schedule.

24 hour shifts and supply chain

This twenty-four-hour shift is not just a lip service, because the handover time between the day shift and the night shift is only fifteen minutes, so the production equipment is always in a non-stop state. Furthermore, the local supply chain in Shenzhen is very mature. As long as the plates, cutting tools and tapping batches can be replenished on the same day, they will not have to wait for two or three days to replenish the goods before starting production like those small inland factories.

The matter of scheduling is done by the old masters in the factory. Newcomers will follow the standard schedule. In terms of tool parameters and fixture plans, everything has been prepared in advance. Therefore, there is no need to temporarily adjust the machine during shift change. In this case, the efficiency is much more stable than that of improvised personnel. This is why we dare to promise delivery within seven days.

QC is not a formality

This is a work product that was rushed out in seven days. We did not skip a single step in the quality inspection process. Those critical dimensional parts are all inspected using three-dimensional coordinate measuring machines. For operations such as flanging process, tapping process and deburring process, we have inspected each individual product.

All data will be recorded in forms and archived, and will be delivered to the customer along with the goods. Our approach is not to agree to release the goods just by saying verbally that there is no problem.

After Doubi received the UPS express, he conducted a retest himself and found that the maximum dimensional deviation was 0.02mm, which was a level higher than the 0.05mm required in the contract. Therefore, he replied in the email that he was very satisfied with the situation this time and decided to use it for CNC precision machinery parts in the next batch. Directly specify this supplier for 24-hour expedited CNC processing services, 24-hour expedited CNC processing services, CNC lathe processing – expedited production and fast shipment, no need to make other comparisons.

Three things to consider when choosing an express delivery service

When you choose an expedited CNC factory, you have to look at three things. The first thing to do is to look at the quantity and place of production of the equipment, because only imported machines can perform sheet metal processing, and the accuracy will be very stable. The second thing to do is to ask if there are any real cases of expedited delivery. You need to get shipping records and repurchase certificates. The third thing depends on whether the QC report can be traced back to each process.

Be sure to ask these three questions thoroughly, so that you don't have to blindly gamble when processing urgent orders. There are many computer numerical control processing manufacturers in Shenzhen, but the ability to truly balance fast delivery and quality assurance depends on whether the company has a solid production line reserve and a complete quality inspection system. Do not choose the manufacturer with the lowest price.

Have you recently encountered the kind of CNC manufacturing order that needs to be processed urgently, and it has caused you a lot of headaches? You can talk about your own real experience in the comment area. If you think the content provided here is useful, 24-hour expedited CNC processing services , please give it a like, and forward this message to your friends who are currently busy worrying about finding a factory.