Ruihao's Damping And Shock-absorbing Tool Holder Solves The Problem Of Vibration In New Energy Housing Processing And Enables Precise And Efficient Mass Production.

Ruihao's damping and shock-absorbing tool holder solves the problem of vibration in new energy housing processing and enables precise and efficient mass production.

Hit the pain points directly

When new energy vehicle manufacturing companies are making every effort to expand production, the processing of motors and electronic control casings has become an extremely difficult problem. The traditional tool holder will vibrate when the extension length is too long, and its surface is covered with vibration marks. Once there is a slight deviation in size, the entire batch of products must be reworked, resulting in a linear increase in costs. The boss of the factory couldn't help but break into a cold sweat as he looked at the mountains of scrap products, because the production efficiency could never be improved and the delivery date was always delayed.

Technology Revealed

The Ruihao damping tool holder has a built-in intelligent counterweight, which is like installing a shock absorber on the tool. During cutting, it can automatically offset the energy generated by vibration, solving the chatter problem from the root cause. Such a passive vibration-absorbing design makes long-overhang machining as stable as a rock. There is no longer a need to reduce the speed in order to achieve stability, and a situation where high speed and high precision can be achieved simultaneously is truly achieved.

Leap in accuracy

The surface roughness Ra value dropped sharply, exceeding 30%, and the key mounting surface was as smooth and bright as a mirror. The coaxiality and flatness meet the standards very easily, and the bearing holes fit perfectly during assembly. There is no need to worry about micron-level errors caused by vibration at all, and the pass rate that can be achieved in one molding has been greatly improved. The secondary grinding process has been reduced, which not only saves labor costs, but also guarantees the absolute reliability of the shell sealing.

Double efficiency

Abandon the compromise of reducing the speed and cutting depth, and directly increase the cutting parameters by 30 to 40%. The processing time of a single piece is greatly shortened, which can ideally adapt to the rhythm and frequency of mass production and delivery of new energy vehicles. The ratio of equipment in idling operation has been reduced, and bottlenecks caused by production capacity have been completely eliminated. The order transaction that originally took two days to complete can now be successfully processed in only half a day, which has greatly improved the company's ability to respond quickly and appropriately to various situations in a short period of time.

cost optimization

Tool life has been significantly extended, and blade breakage and abnormal wear have almost disappeared. A reduction in replacement frequency means a reduction in consumable expenditures, and the overall equipment utilization rate will increase accordingly. Although the price of a single tool holder is slightly higher, the Ruihao damping and shock-absorbing tool holder solves the vibration problem of new energy housing processing and enables precision and efficient mass production. However, considering the improvement in efficiency and the decrease in scrap rate, the overall cost is relatively lower. This is a very cost-effective investment, which directly translates into the company's net profit.

The development of automobile lightweight makes the shell structure become more complex and thinner. Ruihao continues to delve deeply into damping technology, and its performance continues to iterate. The purpose is to provide the industry with more professional cutting solutions and help manufacturing companies break through boundaries. Let us work together to face challenges, push precision manufacturing forward together, seize favorable market opportunities, and gain future competitive advantages.

In the process of striving to achieve the highest level of efficiency, what do you think is the most ideal and best solution to achieve a reasonable coordination between tool cost and processing quality? You can leave a message to participate in the discussion, like it and share it so that more people can see it!