Stable Processing Of Non-standard Parts Of Molds And The Foundation Of Source Strength

Stable processing of non-standard parts of molds and the foundation of source strength

Why there are always problems when processing non-standard parts

Many mold companies have failed in the processing of non-standard parts. The manufacturers they looked for firstly had outdated equipment and poor accuracy, and secondly, the randomness of the process led to dimensional deviations. What's more, when the order is handed over to an outsourcer, he himself is confused about the status of the processing process. The root cause of these problems lies in the lack of complete technical systems and production control capabilities of processing manufacturers. Non-standard mold parts have complex shapes and special materials. Without deep processing technology accumulation, it is extremely difficult to ensure that every product meets the standard stably.

How the source factory solves the stability problem

In order to effectively solve the unstable situation of non-standard parts processing, it is necessary to start from the source. There is a mold parts production factory that has been rooted in the industry for more than 20 years. It has a standardized base of 3,000 square meters, which is divided into 4 professional workshops. From raw material selection to finished product testing, everything is completed independently. This full-process independent processing model neither outsources the accumulation of non-standard parts processing technology nor OEM, completely eliminating quality risks caused by disconnected processing links. Only the source factory can achieve a situation where every process is within its own control.

How to ensure processing accuracy with precision equipment

Relying on high-end equipment, stable processing is achieved. This factory is equipped with 67 complete sets of precision processing equipment, including imported slow-moving wires, five-axis CNC machining centers, high-precision grinders and V8 vacuum heat treatment furnaces. These equipments strictly operate non-standard parts processing technology accumulation in accordance with mold processing technology standards, and can accurately control the processing reserve amount to achieve tolerance control of ±0.001mm to ±0.005mm. Whether it is imported high-quality mold steel such as SKD61 or SKH51, it can be stably processed to achieve ideal results, greatly improving the wear resistance and toughness of parts.

How the technical team optimizes the processing plan

Even if the equipment is excellent, it will be useless without an experienced technical team. The factory has a professional technical team of 65 people. Its core members all have more than ten years of industry experience and are proficient in CAD, CAM, and CAE integrated design technologies. They can quickly interpret extremely complex drawings and optimize the processing plan in advance based on the actual operating conditions of the mold, thereby avoiding problems such as dimensional deviations and poor assembly. This ability to intervene from the source provides a reliable guarantee for the processing stability of non-standard parts.

Layer-by-layer quality inspection ensures uniform batch quality

The biggest fear when processing non-standard parts is that the quality varies greatly between different batches, which in turn affects the overall performance of the mold. This factory has established a 13-step full-process QC inspection mechanism and is equipped with 18 professional quality inspection equipment. From the raw materials entering the factory, strict screening is carried out until the finished products are fully inspected when they leave the warehouse. Every level is not relaxed at all. After going through strict checks at all levels, each processed non-standard part can meet the corresponding standards in terms of accuracy, hardness and adaptability, thereby ensuring uniform quality between batches and stabilizing the accumulation of non-standard parts processing technology , completely bidding farewell to the uneven situation.

How to achieve both fast delivery and low cost

For mold companies, stable quality is what they need, reasonable delivery time is also what they need, and reasonable cost is also what they need. This factory uses the Zezhen ERP digital management system to achieve visual control of the entire production process, and rationally allocates equipment and manpower to ensure stable processing progress. Its quotations are clear and transparent, with no hidden charges, and it relies on its independent production advantages to reduce intermediate costs. The factory supports a minimum order of 1 piece and can produce samples in 4 hours. For batch orders, it can achieve rapid delivery in 7 to 15 days. The daily production capacity can reach 20,000 pieces. It has accumulated a good reputation for long-term cooperation with well-known companies such as Foxconn and Laird.

What do you think is the most troublesome problem for you when processing non-standard mold parts? Is it that the accuracy is unstable or the delivery deadline is always delayed? Please share the process you have experienced in the comment area. Like and forward this operation so that more people in the same industry can see this content with practical value.