5 Measures To Reduce The Cost Of Slow Wire Cutting, So Practical

5 measures to reduce the cost of slow wire cutting, so practical

Silk consumption is shocking, cost is a pain point

Although the accuracy of slow wire cutting is relatively high, the electrode wire is one-time use, so the cost has always been very high. According to the traditional concept, people think that they can only pay high prices to pay for it. In fact, if the process parameters are optimized, expenses can be greatly reduced.

Speed ​​reduction, wire saving and reverse compensation

The wire running speed is reduced from the original 10 meters to more than 1 meter, and the service life of a single coil of wire is extended to 20 days. Although this creates a taper, relying on the reverse compensation function of the machine tool can eliminate errors and achieve precise cutting.

Adjust parameters, speed up and take quality into account

When targeting aluminum parts for processing, it is necessary to increase the number of pulses and reduce the voltage of wire cutting surface stripe processing , so that the efficiency of wire cutting surface stripe treatment can be improved by three times. It is necessary to find a balance between speed and surface roughness to prevent the risk of wire breakage and ensure that costs can be reduced while ensuring quality.

Optimize paths to reduce empty runs

The path of the automatic program is often lengthy, especially the empty part after the wire is broken. Manual interference can improve the path, which can significantly reduce the length of the non-cutting period and directly reduce the ineffective loss of the electrode wire.

Speed ​​up and idle to reduce thread threading

The speed of the dry cutting tool has been increased to 25 millimeters per minute to speed up the turnover. At the same time, the order of wire threading has changed, and multiple pieces are processed alternately. On average, each piece is threaded only once, saving two meters of electrode wire each time.

Comprehensive effectiveness interactive questions

If these five improvements are implemented, an average annual savings of up to 50,000 yuan can be achieved. So during the processing process, what kind of difficult problems have you encountered that caused wire breakage or high costs? You are welcome to leave your comments to share your solutions and start an exchange of experiences together.