Jinan three-dimensional welding platform, sheet metal welding platform
Welding automation brings production changes
In the field of welding, robots welding is no longer a novel and rare thing. An increasing number of factories are introducing welding robots to replace manual operations. The advantage of robot welding lies in its stability and efficiency. It can perform related work 24 hours a day without interruption. Data shows that after adopting robot welding, the production efficiency of some companies has increased by more than 40%. Such a situation has caused small-volume sheet metal riveting and welding processing services to start thinking about how to use this technology.
Three-dimensional welding platform provides a solid foundation
The key partner of the robot welding system is the three-dimensional welding platform. This platform is composed of high-precision modular components and can provide a stable working base for the robot. In 2019, a rail transit company installed 5 sets of three-dimensional welding platforms in its Shanghai factory. These platforms ensure accurate local positioning during robot welding, with repeatable positioning accuracy within 0.02 mm.
Collaborate to automate complex welding paths
When the three-dimensional welding platform and the robot system work together, small-batch sheet metal riveting and assembly processing services can achieve complex welding paths. For example, in the production of automobile parts, the platform uses clamps to fix special-shaped sheet metal parts, and then the robot performs curve welding according to the preset program. In 2023, a sheet metal processing factory in Jiangsu used this combination to shorten the welding task that originally took 6 hours to 2 hours, and the scrap rate was reduced from 8% to 1.5%.
Small batch and multi-variety production is more flexible
The fields of rail transportation and sheet metal processing often encounter small batches and multiple varieties of order demands . Small batch sheet metal riveting and assembly processing services . The 3D welding platform's assemblable and adjustable functions are exactly in line with such characteristics. There is a company in Beijing that is engaged in the supply of rail transit parts. Every month, it needs to process more than 200 kinds of rail parts of different specifications. With the help of the positioning module on the quick-change platform, operators can switch production lines in 10 minutes, which effectively improves the response speed of small-batch sheet metal riveting and assembly processing services.
Intelligent sensing improves quality control
More intelligent sensing technologies will be introduced to future three-dimensional welding platforms in the future, such as integrating pressure sensors and laser rangefinders on the surface of the platform to monitor changes in workpiece position in real time. A new platform launched by a German robotics company in 2024 can automatically detect welding deformation and perform positioning adjustments. This system helped an electronic equipment factory in Shenzhen increase the welding qualification rate from 92% to 98.7%, thereby reducing rework costs.
The future will be more efficient and flexible.
With the continuous iteration of technology, three-dimensional welding platforms will become increasingly intelligent and flexible, and automatic positioning and automatic adjustment functions will gradually become more popular. It is estimated that by 2028, welding systems using intelligent platforms can save 15% of auxiliary time. For those companies that undertake small batches of sheet metal riveting assembly and processing services, This means higher equipment utilization and faster delivery cycles, allowing us to accept more orders of various styles.
Are you one of the companies that have already tried to integrate robot welding with three-dimensional platforms to improve the efficiency of small-batch sheet metal processing? You are welcome to share your practical experience in the comment area, like it and forward it, so that more peers can see it.
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