Manufacturers Talk About The Advantages Of Five-axis Linkage In CNC Processing Complex Structural Parts Of Aluminum Parts. Manufacturers Recommend It.

Manufacturers talk about the advantages of five-axis linkage in CNC processing complex structural parts of aluminum parts. Manufacturers recommend it.

When many people engaged in mechanical processing mention the complex structure of aluminum parts, their first reaction is to process it slowly on three axes. However, the result is that the accuracy is always a little bit different, and handing over to the other party is always delayed for a day or two.

Guangdong Weimaite Processing Factory, which relies on five-axis linkage to make tens of millions of aluminum alloy parts, will tell you today what the strength of this process is.

Five-axis linkage one-time clamping completely eliminates repetitive positioning errors

When processing aluminum parts with multiple holes, it is very difficult to install and disassemble them repeatedly. Every time the plane is changed, the tool must be calibrated again. If you are slightly careless, the position of the hole will be staggered by 0.1 mm.

Weimaite uses imported five-axis equipment and RTCP compensation technology to clamp the workpiece and keep it stationary. All inclined surfaces and all inclined holes are processed at one time, and the hole position accuracy is firmly controlled within 0.003 mm.

Take the aluminum lens barrel in the optical lens as an example. Six sets of oblique holes with different angles are on it, and the wavy surface is also on it. The traditional method requires four tooling changes.

After adopting five-axis linkage, a thousand parts can be produced in batches with a dimensional consistency of 99.8%, and no one piece will be scrapped due to positioning problems.

Thin-walled and deep-cavity parts have unique tricks for precise shape control without deformation

When processing aluminum alloy thin-walled parts with a thickness less than 1 mm, the tool will vibrate at the slightest touch. If the cut is deeper, it will be recessed. The proportion of scrap often exceeds 10%.

For hard materials like 7075 aluminum, Wemate first performs annealing to remove stress, then uses high-pressure internal cooling and is equipped with diamond-coated tools, which have the characteristics of making the cutting force uniform without causing jitter.

The positioning accuracy of this fixture reaches 0.002 mm. The manufacturer talks about the advantages of five-axis linkage in CNC machining of aluminum parts with complex structural parts. It also adds dynamic simulation, which can avoid interference in advance, and can process stably even for deep cavities with a depth of more than 50 mm.

During actual production, each batch of thin-walled parts is fully inspected by a three-dimensional coordinate measuring instrument. The tolerance is controlled within the range of plus or minus 0.008 mm, and the surface roughness reaches Ra 0.8 micron CNC processing aluminum alloy process , just like a mirror.

Urgent order proofing, 24-hour delivery, flexible production scheduling, no delays

After many manufacturers accepted small batch orders, they scheduled them for the day after tomorrow. The R&D side waited for the parts to be tested, which took a week or two.

Wemate has built an ERP intelligent production scheduling system and specially opened a 24-hour expedited channel. After the drawing is confirmed, the sample can be obtained in as little as 20 hours.

Last time, a customer who was engaged in the production of optical brackets temporarily requested thirty modified parts. Under normal circumstances, it would take five days to complete the production of these parts. However, Wemate adjusted the machine overnight, then processed it, and then carried out inspection work.

It only took 20 hours from receiving the drawing to realizing the CNC processing of aluminum alloy . In the morning of the next day, the customer received the goods. In terms of the development progress of the CNC processing of aluminum alloy , not even a day was delayed.

Full-chain service saves worry and money, from drawings to finished products in one stop

We found three factories on our own to be responsible for blank production, processing and surface treatment in turn. Just coordinating this process took half a month in vain, and during this period, an additional 20% to 30% of the cost was incurred.

Wemate provides a complete all-inclusive service starting from drawing optimization, to material selection for processing, and then to sandblasting and oxidation. The commonly used 6061, 6063, and 7075 aluminum materials are always held in the warehouse.

As soon as you get the drawings provided by the customer, you have to do a free DFM analysis to clearly mark where weight can be reduced and where processes can be combined.

Because all links are completed in our own 12,000-square-meter factory, there is no outsourcing price increase. Therefore, we can help customers shorten the production cycle by an average of 30% and save 15% of processing fees.

Precision testing traces the entire process to ensure compliance in high-end fields

Aluminum alloy parts used in the medical and aerospace fields often require full-size reports and material certificates, which small-scale factories simply cannot provide.

Wemate has passed the ISO system certification, and every process is scanned and recorded. The three-coordinate measuring instrument can automatically generate inspection reports, which can be traced back to which equipment, which tool, and which shift!

The roughness and hole position of the parts that have been processed are all archived. No matter when a third-party testing agency comes to conduct random inspections, the final results will be qualified.

In recent years, the precision pass rate of complex aluminum parts produced for customers such as optical lenses and medical equipment has remained above 99.5%, and there has never been a single return due to quality issues.

When choosing a manufacturer, look at three things: equipment, system and services are both indispensable.

Some people think that by purchasing two five-axis machines, they can process complex aluminum parts. However, due to the lack of RTCP technology, bevel processing still has to rely on manual angle rotation.

A manufacturer with real strength must have a sufficient number of equipment. Weimaiteguang has 118 CNC units, plus 60 CNC lathes, which can complete a daily output of 100,000 pieces. Even urgent orders can be split for operations.

What's more critical is that with experience in quality control systems and delivery, after working with thousands of customers, we can understand how to prevent chattering in thin walls, and what kind of production scheduling method can achieve the fastest speed.

Suppose you have the aluminum part drawings in hand and send them immediately for DFM analysis. Wemate can provide a clear and specific process plan and detailed quotation.

Do you think that for five-axis linkage processing of complex aluminum parts, the biggest technical difficulty lies in ensuring accuracy or controlling costs? Welcome to share your actual experience in the comment area. If you think this article is practical, please give it a like and share it with your friends who are engaged in machining.