["Smart" Huilong Coal]: Accelerate Intelligent Construction To Promote High-quality And Efficient Development

["Smart" Huilong Coal]: Accelerate intelligent construction to promote high-quality and efficient development

Stepping into the factory workshop, the scene where sparks were flying and welders squatting on the ground busy was being replaced by the precise welding movements of robotic arms. This is not only a change in the production scene, but also a portrayal of the manufacturing industry moving towards efficient and high-quality development.

Realistic motivations for intelligent transformation

The manufacturing industry, which faces problems with skilled workers, has been suffering from a long-term shortage. For example, in the type of work involving welding, it often takes several years to train a welder who can operate it. Moreover, the working environment is difficult and there are health risks, which makes young people have low willingness to choose this career. The riveting and welding branch of Yongyi Company has been troubled by this situation for a long time. The difficulty in recruiting workers has directly affected order delivery and production plans.

At the same time, the market's requirements for product quality consistency and accuracy are continuously improving. Manual welding will be affected by many factors such as skills, physical strength, emotions, etc. It is difficult to avoid fluctuations in quality. In order to crack the human bottleneck and enhance the competitiveness of products, the introduction of automation equipment that can maintain stability and accuracy during operation has become an inevitable choice for enterprises to achieve development.

Technical upgrade of core equipment

Based on the existing foundation, Yongyi Company has recently introduced two welding robots. These welding robots do not simply replace human labor, but bring innovations in the process. With the help of preset instructions, they control the welding gun to perform welding at a constant speed, angle and parameters, thereby ensuring that each weld is uniform and flat.

Moving from single-unit trials to multi-unit layouts means that intelligence changes from point-based attempts to systematic applications. Behind this investment is the company's precise calculation of long-term costs and benefits. Although the one-time investment in equipment is high, the quality improvement, efficiency increase and labor cost savings it brings will continue to pay dividends in the next few years.

Significant improvement in production efficiency

Compared to humans, welding robots work much faster. They can work continuously for up to ten hours without interruption, and the production cycle of the product is greatly compressed. In the riveting and welding branch factory, the efficiency of welding repair of key components such as the central groove has doubled due to the above reasons.

1. Efficiency improvement is not only reflected in speed, but also reflected in the continuous optimization of processes. 2. The process that used to require multiple welders to work together is now possible to be accomplished by just one technician for programming and monitoring. 4. In this way, extremely valuable human resources are released ["Smart" Huilongmei]: accelerating intelligent construction to promote high-quality and efficient development, 5. enabling those talents to devote themselves to process adjustments that require more experience-based judgment , 6. and quality inspection and other higher-value work.

Stable guarantee of product quality

What can eliminate human instability factors is the accuracy of robot welding. The welding path is strictly controlled and the heat input is also strictly controlled. This makes the internal structure of the weld more dense and the appearance more beautiful and consistent. Taking the middle groove welding as an example, it is the uniform welding that ensures the consistency of chain wear, thereby extending the overall service life.

Relying on the system's intelligent control of parameters, welding stress and deformation can be effectively reduced. As a result, the subsequent correction process is reduced and the goal of "getting it right the first time" is achieved. The stability of product quality is improved, which directly strengthens the company's credibility and competitiveness in the market.

Double benefits of cost and safety

From an economic perspective, the intelligence of welding reduces material waste . How to reduce welding stress in engineering machinery riveting welding , robots can accurately fill welding materials according to standards, thus avoiding excessive use that often occurs during manual operations. From a long-term perspective, the cost of equipment maintenance is far lower than the ongoing labor costs and training investment.

In terms of safety, workers do not need to be exposed to strong welding arc light, smoke and high temperature environments for a long time, thus avoiding occupational injuries from the fundamental source. The work content of employees has changed from physical labor to equipment operation and maintenance, and the working environment and safety have been qualitatively improved.

The far-reaching impact of industrial transformation

Welding robots are widely used, which drives companies to upgrade from labor-intensive to technology-intensive models. The practice of Yongyi Company's riveting and welding branch factory can show that intelligence is not simply about reducing personnel, but about making people and machines collaborate with each other, each giving full play to its advantages, and then jointly creating higher value.

Such a transformation also prompted changes in the employee skill structure. In the past, welders had to learn new skills such as programming and maintenance, and transformed into technical employees. This opened up a new path for progress for both the company and its employees, and accumulated valuable talents and technical foundations for the high-quality development of the industry.

As your company or industry is undergoing a comprehensive upgrade to intelligence, what is the biggest challenge or the most surprising change that you have encountered? How to reduce the welding stress in riveting of engineering machinery ? What is most welcome is to share your own observations and thoughts in the comment area. If you feel that this article can bring inspiration to others, please also like this behavior to support it.