Three-dimensional Flexible Platform | Three-dimensional Flexible Combined Welding Fixture | Three-dimensional Flexible Platform Manufacturer-Xingxing Machinery Three-dimensional Flexible Platform Hot Selling Secret-

Three-dimensional flexible platform | Three-dimensional flexible combined welding fixture | Three-dimensional flexible platform manufacturer-Xingxing Machinery three-dimensional flexible platform hot selling secret-

The three-dimensional flexible platform owned by Xingxing Machinery is secretly changing the welding methods of the manufacturing industry. At the same time, it is also secretly changing the assembly methods of the manufacturing industry. Many large factories have used it for more than ten years, and they still wonder why they did not come into contact with such products earlier.

A professional team with fifteen years of experience

The core team of Xingxing Machinery is the first group of people in China to come into contact with three-dimensional flexible platforms. Since 2005, we started providing precision riveting services for difficult special-shaped parts . This group of technicians has been exploring the application of flexible welding tooling in the fields of automobile manufacturing and engineering machinery. At that time, not many people in China understood the concept of this modular combination. They had already repeatedly verified the combination path and clamping effect of the platform on the production line.

This group of team members has been working in the field of three-dimensional flexible platforms for an average of more than five years. Five years is enough for them to experience the clamping problems of thousands of different workpieces, from excavator booms to high-speed rail carriage components, from medical equipment to aerospace parts. They are well aware of the pain points of each product's clamping. Their rich on-site experience allows them to quickly provide customers with the most economical combination solutions.

High-precision CNC equipment ensures product quality

In the production workshop of Xingxing Machinery, there is a large CNC gantry machining center, which is a key device for processing three-dimensional flexible platforms. This machine tool can ensure that the flatness of the work surface is controlled within 0.1mm/1000mm, and the aperture tolerance of all positioning holes is strictly controlled at the H7 accuracy level. Each platform must undergo three accuracy tests before leaving the factory.

The workshop is equipped with two gantry milling machines for rough machining and slotting. In addition to finishing equipment, four 1260 CNC machining centers are responsible for the mass production of modular parts. The matching of CNC lathes and boring machines ensures the interchangeability of all connecting pins, support rods and locking parts. In 2024, the company invested three million yuan to update the testing equipment, and now each batch of products can produce a complete testing data report.

Multi-industry applications of three-dimensional flexible platforms

Workshop workers at a chassis and cabinet manufacturing factory in Suzhou. Xingxing's three-dimensional flexible platform has been used continuously for eight years. All more than 40 types of cabinets that originally required special welding fixtures were assembled using the flexible platform. Its production changeover time was reduced from the original two hours to fifteen minutes, all the backlog of special fixtures in inventory was cleared, and 200 square meters of warehouse space was freed up.

The construction machinery industry has particularly high requirements for welding tooling. There is an excavator manufacturer in Xuzhou. In the past, the company needed to customize more than a dozen sets of large-scale special fixtures when welding booms and sticks. After switching to Xingxing's boom flexible assembly tooling system, one set of tooling can adapt to the welding of all types of excavator booms. The time for tooling adjustment has been reduced by 70%, the welding deformation is better controlled, and the flaw detection pass rate has increased by three percentage points.

Various product lines for flexible work fixtures

Xingxing develops and manufactures flexible tooling for seat frames for a car seat manufacturer. This tooling is used in the field of automobile manufacturing, which requires very high efficiency. It can complete the welding and positioning of eight types of seats on a set of platforms. The tooling has a quick-change mechanism, and the entire changeover process can be completed by just pressing a few buttons. Due to this situation, the factory reduced the production lines of seat frames from six to two, saving more than 4 million yuan in equipment investment.

Another advantageous product of Xingxing is pipe welding fixture equipment. At the petrochemical pipeline prefabrication site, workers use the adjustable pipe aligner provided by Xingxing, and one person can complete the matching operation of large-diameter pipelines. The clamp's claws have been quenched to double the wear resistance, and can still maintain accurate clamping force after three years of continuous use.

Precision manufacturing process of inspection platform

Xingxing has a testing combination platform specially designed for the quality inspection department. The surface of the platform has been precision ground and its flatness is within 0.05mm. The grid holes on the platform are distributed at 100mm intervals. It can be used with a special testing bracket and dial indicator to quickly set up any task. Free-shaped inspection tool three-dimensional flexible platform | three-dimensional flexible combined welding fixture | three-dimensional flexible platform manufacturer – Xingxing Machinery three-dimensional flexible platform hot selling secret -, a company manufacturing robots uses this platform to inspect robot chassis, and the inspection efficiency has increased by 40%.

What is very particular is the material selection of the platform. Xingxing uses high-strength gray cast iron HT250 as the platform material. The selected material will undergo two aging treatments to eliminate internal stress. During the processing, the cutting parameters will be strictly controlled to ensure that the platform can be used for a long time without deformation. All platforms must be placed in a constant temperature workshop for 24 hours before leaving the factory, and the final accuracy test will be carried out after the temperature has stabilized. This is the case.

Modular design brings operational convenience

The three-dimensional flexible welding platform designed in a modular manner provides precision riveting services for difficult special-shaped parts and is highly practical. After getting the drawings, the workers find the corresponding positioning holes according to the size of the workpiece, and then directly insert the support pins and positioning blocks to start assembly. The positions of all positioning holes are distributed in multiples of 25 mm. By using adjustment tabs of different thicknesses, the height and angle of the workpiece can be accurately controlled. In Xi'an, a sheet metal processing factory uses this system to assemble complex bending parts. The work that originally required the cooperation of four people can now be completed by two people.

When welding large aerospace parts with a diameter of three meters, the universal functional advantages of the modular system are extremely significant. There is a spacecraft manufacturing company in Sichuan that needs to weld such large parts. In order to weld it, the traditional method requires specializing in large-scale rotary tooling, which costs more than 500,000 yuan. However, they used the Xingxing platform to form a ring-shaped support structure and equipped it with a manual slewing mechanism. They only spent 80,000 yuan to complete it? This combined platform was later disassembled and used for welding other products.

Is the welding tooling currently used by your company a specialized fixture or a flexible platform? How long does it take to adjust for a production change? You are welcome to share your experience in the comment area and give a like so that more peers can see this practical introduction.